Training Pack

TPM Implementation Step

Training Course

Target Group

Main Course

 Support Course
   (Tools)

Pack 1,
4 courses

1. Top management’s declaration to introduce TPM

1. TPM for manager (0.5 day)

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All managers

2. Introduction training

2. Introduction to TPM (0.5 day)

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All employees

3. TPM organization

3. TPM a getting started (Project team workshops) (2 days)

4. How to work as TPM promoter (2 days)

1. TPM project team

2. TPM promoter

4. Target setting

5. Master plan

6. TPM kick off

Pack 2,
6 courses

7. Production efficiency improvement

1. How to implement TPM: roll, responsibility, and linkage of eight pillars (2 days)

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Pillar FI, AM, PM, and ET managers and members

7.1 OEE/Focused Improvement

2. Focused Improvement (2 days)

3. Loss tree and OEE workshops (1 day)

4. Machine improvement (Kaizen workshops) (1 day)

5. RCA (Root Cause Analysis; Why-why, P-M analysis) (2 days)

6. Poka Yoke and visual control (2 days)  

FI pillar manager and members

Pack 3,
5 courses

7.2 Autonomous Maintenance

1. Autonomous Maintenance (2 days)

2. How to use 7 QC tools in TPM implementation (2 days)

3. RCA (Root Cause Analysis; Why-why, P-M analysis) (2 days)

4. Poka Yoke and visual control (2 days) 

1. AM pillar manager and members

2. All production

5. How to audit AM effectively  (1 day)

AM  audit team

Pack 4,
9 courses

7.3 Planned Maintenance

1. Planned Maintenance (1day)

2. Machine reliability improvement ( MTTR workshops) (1 day)

3. PM optimization (MTBF workshops) (1 day)

 4. CBM & PDM (2 day)

5. Maintenance budget planning and control (1 day)

6. Maintenance cost analysis for cost reduction (1 day)

7. RCA (Root Cause Analysis; Why-why, P-M analysis) (2 days)

8. FMEA (2 days)

9. Maintenance spare part inventory and stock control (1 day)   

PM pillar manager and members

Pack 5,
4 courses

7.4 Training and Skill Development

1. Training and skill development (1days)

2. TPM train-the-trainer (3 days)

3. Knowledge management model (1 day)

4. QC tools in ET pillar implementation (1 day)

ET pillar manager and members

Pack 6,
5 courses
 

8. Initial Phase Management

1. Initial Phase Management (2 days)

3. FMEA (2 days)

IM pillar manager and members

9. Quality Maintenance

2. Quality Maintenance (2 days)

4. Statistical quality control (SPC, Cp, Cpk) (2 days)

5. DOE (Design of Experiment) (2 days)

QM pillar manager an d members

Pack 7,
4 courses

10. Non-production Involvement/Office Improvement

1. Non-production Involvement in TPM focusing on better plant performance (1 day)

2. Office loss tree workshops (1day)

3. Advanced  office 5S (2 days)

4. Magikami (Roll paper analysis) (2 days)

OI pillar manager and members

Pack 8,
5 courses

11. Safety, Hygiene, and Environment 

1. SHE (1 day)

4. Ergonomics (1 day)

5. Safety engineering (1 day)

SHE pillars manager and members

12. Total application of TPM

2. TPM Step-by-step Refreshment/Reinforcement (1 day) 

3. How to Measure TPM Effectiveness (1 day)

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Project team